Powder supplement manufacturing for brands selling in North America
Drink mixes, sports nutrition, and high-dose formulas produced through our network of GMP-certified partner facilities in the United States and Canada. Flavour development, regulatory filing, packaging, and production run by one team.
We review your product or formula for feasibility free of charge, adjust it where it needs adjusting, then quote.
- catalog formula to shelf
- 6 to 10 wk
- powder formulas in stock
- 100+
- on-time delivery
- 95%+
- production and stock
- US + CA
Powders at a glance
- Minimum order
- 1,000 units
- Stick packs
- From 50,000 units
- Formats
- Bulk tubs, jars, single-serve sachets, stick packs
- Sweetener systems
- Stevia, monk fruit, sucralose, sugar-based
- Finish
- Instantised for cold-water mixing
- Typical timeline
- 6 to 10 weeks* from catalogue formula; custom adds development time
*Typical timeline. Depending on which facility in our network runs your product, lead times range from 4 to 12 weeks.
Why brands run powders with us
Doses capsules cannot carry
A single scoop delivers 5 to 30 grams of active ingredients. Matching that in capsules would mean ten or more per serving, which no customer takes twice. Powders are the only practical format for protein, creatine, collagen, electrolytes, greens blends, and any formula built around gram-scale actives rather than milligram-scale ones.
Flavour is the product
The difference between a powder people re-order and one that sits in the cupboard is almost entirely taste and mixability. We work across natural and artificial flavour systems and every major sweetener (stevia, monk fruit, sucralose, and sugar-based) and put each flavour through consumer taste testing before it goes to production. Everything ships instantised, so it dissolves cold without clumping or grit.
A 1,000-unit floor to prove a flavour
Powders carry our lowest minimum at 1,000 units, which makes them the cheapest way to test a flavour or a formula in market before committing to volume. Stick packs are the exception at 50,000 units, because the filling line has to be set up for the format. We will tell you which packaging makes sense for your run size rather than pushing you to the one with the best margin.
One relationship for both countries
We run powder production in the United States and Canada and match each project to the facility with the right blending and filling capacity. Sports nutrition in particular has different claim rules on either side of the border, and we handle both filings so one product can launch into both markets on a single bilingual SKU.
What we can produce
- Pre-workout and energy formulas
- Whey, casein, and plant protein blends
- Creatine and performance actives
- Electrolyte and hydration mixes
- Greens, reds, and superfood blends
- Collagen and beauty-from-within powders
- Meal replacement and weight-management formulas
- Fibre and digestive blends
- Unflavoured and naturally flavoured options
- Bulk tubs, jars, sachets, and stick packs
One partner for both markets
Selling powders in Canada requires a Natural Product Number from Health Canada, and we prepare and file the application as part of the project. Selling in the United States requires production at an FDA-registered facility with a compliant Supplement Facts panel and structure/function claims that stay inside the rules; our US partner is FDA registered and our regulatory team reviews the label before it goes to print. Sports nutrition claims get particular attention, because the language that passes in one market will not always pass in the other. When you are launching in both countries we run the two streams in parallel and design one bilingual label.
Powders manufacturing questions
1,000 units, our lowest minimum across every dosage form. Stick packs are the exception and start at 50,000 units because of how the filling line is configured. Bulk tubs, jars, and sachets all run at the 1,000-unit floor.
You tell us the profile you are aiming for and the sweetener system you want, and our formulators produce samples for you to taste before anything is committed to production. Most projects settle within one or two rounds. Flavour work is bundled into the project rather than billed as a separate line.
We can usually get close, and we will tell you honestly when we cannot. Proprietary flavour houses and protected blends set a real limit. What we can reliably match is the sensory experience customers actually judge: sweetness level, mouthfeel, how cleanly it dissolves, and whether there is an aftertaste.
Tubs of 30 to 60 servings carry the best margin and suit subscription and retail. Sachets and stick packs win on convenience, travel, and sampling, and they let you charge more per serving. Stick packs need a 50,000-unit run, so most brands launch in tubs and add stick packs once volume supports it.
Yes. Our private-label catalogue holds over 100 powder formulas already manufactured, tested, and selling: pre-workouts, proteins, greens, hydration, and collagen among them. Starting there removes the R&D phase and most of the flavour development. Clients get catalogue access during onboarding.
Yes. Our network includes facilities equipped for protein blending at volume, and we can arrange batch testing through programmes such as Informed Sport or NSF Certified for Sport where your athletes or retail channel require it. Tell us on the assessment call and we will place the project accordingly.
Get a powder production assessment
Tell us about the formula, the flavour direction, and your target market. We come back within 24 hours with a recommended facility, a realistic timeline, and what the regulatory path looks like.
Looking at other formats? See all dosage forms and packaging